Centrifugal Pump Maintenance Planning with a Capacity of 650 Liters/Minute for 2026

Adesta Dermawan Wicaksono; Syamsul Hadi; Asset Cahya Wardhana; Ajang Deng Arok; Atem Juacg Kelei Juach

doi:10.61132/manufaktur.v3i4.1267

Authors

Adesta Dermawan Wicaksono Politeknik Negeri Malang
Syamsul Hadi Politeknik Negeri Malang
Asset Cahya Wardhana Politeknik Negeri Malang
Ajang Deng Arok Politeknik Negeri Malang
Atem Juacg Kelei Juach Politeknik Negeri Malang

DOI:

https://doi.org/10.61132/manufaktur.v3i4.1267

Keywords:

Capacity 650 Liter/Minute, Centrifugal pump, Impeller, Maintenance planning, Mechanical seal

Abstract

The problem faced is the decline in the performance of a 650 liter/minute centrifugal pump due to wear on components, especially the impeller, rolling bearings, and mechanical seals in supplying process water and clean water in industrial production systems. The planning objective is to obtain a maintenance schedule for a 650 liter/minute centrifugal pump for the operational period of 2026 and the ratio between maintenance costs and profits generated by the machine. The maintenance planning method includes collecting maintenance data from previous maintenance periods, reviewing centrifugal pump specifications, applying the inspection, replace, repair, and overhaul (IRRO) approach, estimating the age and price of components that are expected to be damaged, estimating the cost and duration of dismantling and installing components that have been repaired in accordance with the provisions of the requirements for usable components or replacement parts, scheduling maintenance and repairs, estimating maintenance and repair costs for the 2026 period, and determining the ratio of maintenance costs to profits. The planning results are in the form of a maintenance schedule for the 2026 period worth IDR 4,290,000,-, a maintenance cost to profit ratio of 7.44% and the implications indicate that the machine is still suitable for use and prospective for operations in the next few years.

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