Optimalisasi Produktivitas Alat Gali Muat dan Alat Angkut Menggunakan Metode Quality Control Circle (QCC) untuk Mencapai Target Produksi Batu Andesit pada PT. Pebana Adi Sarana
DOI:
https://doi.org/10.61132/globe.v3i1.679Keywords:
Productivity, andesite, quality Control Circle (QCC), excavator, dump truckAbstract
- Pebana Adi Sarana targets monthly production operations of 20,000 tons/month while actual production is only around 15,000 tons/month, which means that the production target has not been achieved. The factors that cause the failure to achieve the production operation target can be due to ineffective equipment performance, Low equipment performance is one of the things that cause production not to be achieved, so it needs to be studied. The purpose of the study to be achieved is to analyze the actual productivity of loading and unloading equipment and transportation equipment after repairs and conduct improvement analysis using the Quality Control Circle (QCC) method. The data taken for the research is in the form of Excavator and dump truck cycle time data, effective working time, tool specifications. The actual productivity of loading and unloading equipment and transportation equipment at PT. Pebana Adi Sarana for dump trucks of 19,146 tons/month. trucks are 16,351 tons/month while for the Quality Control Circle (QCC) method. The company only needs to carry out the number of tools needed for 3 units of Scania p380 dump trucks and 1 unit of komatsu PC 300 excavator with a production of 21,295 tons/month has exceeded the production target set by the company.
References
Adinda, & Yulhendra, D. (2019). Studi optimasi produktivitas alat gali muat dan alat angkut menggunakan metode linear programming pada perolehan produksi overburden PT Surya Global Makmur Jobsite Pemusiran, Kabupaten Sarolangun, Provinsi Jambi. Jurnal Bina Tambang, 5(2), 238–249.
Agung, M., Wahab, W., & Firdaus, F. (2020). Analisis kebutuhan alat gali muat dan angkut pada Blok Ulin PT Indrabakti Mustika, Kecamatan Langgikima, Kabupaten Konawe Utara. Jurnal GEOmining, 1(2), 79–88.
Ismail, H. (2018). Sebuah formulasi permasalahan optimalisasi produksi tambang galian marmer. Jurnal Matematika Statistika dan Komputasi, 14(2), 187. https://doi.org/10.20956/jmsk.v14i2.3559
May, M. A. (2012). Applications of queuing theory for open-pit truck/shovel haulage systems. Virginia Polytechnic Institute and State University.
Mohammadi, M., Rai, P., & Gupta, S. (2017). Performance evaluation of bucket-based excavating, loading and transport (BELT) equipment: An OEE approach. Archives of Mining Sciences, 62(1), 105–120. https://doi.org/10.1515/amsc-2017-0008
Nurwulan, N. R., & Fikri, D. K. (2020). Analisis produktivitas dengan metode OEE dan six big losses: Studi kasus di tambang batu bara. IKRA-ITH EKONOMIKA, 3(3), 30–35.
Nuryono, A. (2018). Analisis efektivitas kinerja excavator pada aktivitas OB removal penambangan batubara. Journal Industrial Manufacturing, 3(2), 79–88.
Nuryono, A., Sjarifudin, D., & Ahmad, Q. (2016). Peningkatan produktivitas alat muat sekelas OHT Cat 777 di pertambangan batubara dengan pendekatan quality control circle. Jurnal Teknik Industri, 6(2), 136–146. https://doi.org/10.25105/jti.v6i2.1537
Octavia, G. Y., Yosomulyono, S., & Herlambang, Y. (2019). Application of queuing theory to the production system of loading equipment and transport equipment at the PT Andesite mine, Bukit Labu Mining. JeLAST, 6(1), 160–167.
Pradana, S. Y., Oktafianto, K., & Nuruddin, A. W. (2020). Dump truck optimization using production capacity methods and queuing theory in limestone mines at PT Bio Alam Indonesia Persada. Jurnal Matematika, 2(2), 52–58.
Prasmoro, A. V. (2016). Optimizing production in coal mining using the queuing method (case study in the mining area of Samarinda, East Kalimantan). Jurnal Sains dan Teknologi, 6(1), 1–16.
Putri, N. A., & Gusman, M. (2018). Optimalisasi produksi shovel Komatsu 3000E-6 dengan metode overall equipment effectiveness (OEE) pada pengupasan lapisan overburden di Pit 2 tambang Banko Barat PT Bukit Asam (Persero) Tbk. Jurnal Bina Tambang, 3(3), 1300–1309.
Rahmi, H., & Nelvi, A. (2022). Comparison of the optimization of mechanical equipment in overburden stripping activities using the production capacity method and the overall equipment effectiveness (OEE) method. Jurnal Sains dan Teknologi, 22(2), 315–326.
Rija, S., & Anaperta, Y. M. (2020). Optimalisasi peralatan tambang dengan metode overall equipment effectiveness (OEE) untuk memenuhi target produksi pengupasan overburden bulan Agustus 2019 di Pit 1 Utara Bangko Barat PT Satria Bahana Sarana, Tanjung Enim, Sumatera Selatan. Bina Tambang, 5(3), 102–110.
Sefrizni, A., & Kasim, T. (2018). Analisis kebutuhan alat gali muat dan alat angkut menggunakan simulasi teori antrian pada produksi overburden di PT Haswi Kencana Indah, Kecamatan Sumay, Kabupaten Tebo, Provinsi Jambi. Jurnal Bina Tambang, 4(3), 260–270.
Smet, L. De. (2014). Queue mining: Combining process mining and queueing analysis to understand bottlenecks, predict delays, and suggest process improvements. Eidhoven University of Technology.
Sosantri, B. J., Yulhendra, D., & Prabowo, H. (2018). Optimalisasi peralatan tambang dengan metode overall equipment effectiveness (OEE) di Pit 1 Penambangan Batubara Banko Barat PT Bukit Asam (Persero Terbuka), Tanjung Enim, Sumatera Selatan. Jurnal Bina Tambang, 3(2), 1–20.
Sumarta, F., & Anaperta, Y. M. (2019). Optimalisasi produktivitas overburden menggunakan metode quality control circle (QCC) untuk evaluasi ketidaktercapaian target produksi bulan Desember tahun 2019 pada PT Triaryani, Kabupaten Musi Rawas Utara, Sumatera Selatan. Jurnal Bina Tambang, 5(3), 123–132.
Tobe, A. Y., Widhiyanuriyawan, D., & Yuliati, L. (2018). The integration of overall equipment effectiveness (OEE) method and lean manufacturing concept to improve production performance (case study: Fertilizer producer). Journal of Engineering and Management in Industrial System, 5(2), 102–108. https://doi.org/10.21776/ub.jemis.2017.005.02.7
Yazdi, P. G., Azizi, A., & Hashemipour, M. (2018). An empirical investigation of the relationship between overall equipment efficiency (OEE) and manufacturing sustainability in Industry 4.0 with time study approach. Sustainability (Switzerland, 10(9). https://doi.org/10.3390/su10093031
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2025 Globe: Publikasi Ilmu Teknik, Teknologi Kebumian, Ilmu Perkapalan
This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.