Pengaruh Efektifitas Daya Hisap di LTDS 1 dan LTDS 2 terhadap Lossis Kernel Menggunakan Metode Gravimetri
DOI:
https://doi.org/10.61132/manufaktur.v3i2.1053Keywords:
Gravimetric Method, Kernel Losses, LTDS, Production Efficiency, Suction PowerAbstract
This study was conducted to analyze the effect of suction power effectiveness on cyclones in Light Tenera Dust Separator (LTDS) 1 and 2 units on the level of palm kernel losses at PTPN IV Regional II Plantation Unit and Adolina Palm Oil Mill (POM). Palm kernel loss is a significant factor that can reduce production efficiency, as palm kernel has high economic value and is the main product in the palm oil industry. Kernel losses not only reduce production efficiency but also create significant economic disadvantages for the palm oil mill. The research method used was a gravimetric method with a field experiment approach. The research process included sampling from LTDS waste, separating kernels from shells, and measuring suction speed using an anemometer to determine cyclone performance. The gravimetric method was applied to quantify the proportion of kernel mixed with shell waste, providing measurable data on suction efficiency. The results showed that low suction power effectiveness was directly proportional to the increasing number of kernels that were thrown away with the shells. In other words, poor suction performance directly correlates with higher kernel losses. The main contributing factors include leaks in the cyclone, suboptimal blower settings, and inadequate operator skills. Operational skills and equipment maintenance were identified as crucial determinants of system performance. Based on these findings, improvements to the suction system are recommended through routine maintenance, leak checks, and blower setting calibration. Furthermore, operator training is required to precisely adjust suction power. By maintaining suction effectiveness and optimizing blower settings, kernel losses can be reduced below the standard threshold of 2.0%. Thus, mills can improve operational efficiency while minimizing economic losses due to palm kernel loss.
References
Gultom, K., et al. (2023). Penerapan teknologi pemisahan kernel di pabrik kelapa sawit. Jurnal Teknologi Agroindustri, 6(1), 112–120.
Gultom, K., Ramadhani, S., Herdinda, S., & Hasibuan, A. (2023). Analisis sistem pengolahan kelapa sawit dan pemanfaatan limbah kelapa sawit di PT Perkebunan Nusantara IV Unit Dolok Ilir. Cross-Border, 6(2), 1167–1174.
Heryanto, E., & Simanjuntak, R. (2020). Analisis efisiensi cyclone separator pada pabrik kelapa sawit. Jurnal Teknologi Pertanian, 15(1), 45–54. https://doi.org/10.31602/zmip.v45i1.2535
Khopkar, S. M. (1990). Konsep dasar kimia analitik. Jakarta: UI Press.
Lubis, R., & Lubis, E. (2018). Efektivitas cyclone separator pada proses pemisahan kernel dan cangkang di pabrik kelapa sawit. Jurnal Teknologi Pertanian, 13(2), 90–98.
Mahrani Arfah, W., Novarika, W., & Suliawati, S. (2023). Calculation management of palm kernel losses on fiber cyclone at PT. Huta Bayu Marsada. Jurnal Ekonomi, 12(1), 1740–1744.
Mustakim, & Saragih, B. D. B. (2022). Pengaruh bukaan blower damper pada LTDS (Light Tenera Dry Separator) untuk pemisahan. Journal of Engineering, 3(2), 1–6.
Nasution, M. A., Ginting, A. M., & Simbolon, R. (2020). Analisis gravimetri untuk pengukuran kehilangan kernel di pabrik kelapa sawit. Jurnal Rekayasa Proses, 14(2), 77–84.
Prasetyo, D., Rahman, A., & Fadli, M. (2022). Optimasi parameter blower untuk mengurangi kernel losses pada LTDS. Jurnal Teknik Industri Agro, 12(3), 233–241.
Purba, F. D., Simanjuntak, P., & Silitonga, T. (2021). Analisis kehilangan kernel pada stasiun LTDS di pabrik kelapa sawit. Jurnal Teknologi Pertanian Terapan, 3(1), 45–53.
Ramadhani, S., et al. (2023). Analisis efektivitas operator dalam pengendalian losses kernel di pabrik kelapa sawit. Jurnal Sains dan Teknologi, 9(2), 88–95.
Ramadhani, S., Putri, A. Y., & Hasibuan, A. (2023). Peran kompetensi operator dalam efisiensi pemisahan kernel di industri kelapa sawit. Jurnal Sains dan Teknologi, 9(1), 55–63.
Siregar, R., et al. (2022). Analisis kinerja blower dan cyclone terhadap mutu kernel. Jurnal Agroindustri Indonesia, 10(3), 150–158.
Siregar, R., Hutapea, R., & Manalu, H. (2022). Evaluasi kinerja cyclone separator terhadap efisiensi pemisahan kernel di pabrik kelapa sawit. Jurnal Agroindustri Indonesia, 10(2), 101–110.
Yaqin, R. I., et al. (2020). Pendekatan FMEA dalam analisa risiko perawatan sistem bahan bakar mesin induk: Studi kasus di KM. Sidomulyo. Jurnal Rekayasa Sistem Industri, 9(3), 189–200. https://doi.org/10.26593/jrsi.v9i3.4075.189-200
Zahrina, I., et al. (2017). Efisiensi pemisahan kernel dan cangkang pada stasiun LTDS pabrik kelapa sawit. Jurnal Teknik Pertanian, 8(1), 25–32.
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2025 Manufaktur: Publikasi Sub Rumpun Ilmu Keteknikan Industri

This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.



