Perbaikan Waktu Set Up Produksi Hot Stamping Foil Menggunakan Metode Single Minute Exchange Of Dies

Sofyan Assauri; Gunawan Mohammad; Dwi Retna Sulistyawati; Muhammad Choiru Zulfa; Gun Sudiryanto

doi:10.61132/manufaktur.v3i1.682

Authors

Sofyan Assauri Universitas Islam Nahdlatul Ulama Jepara
Gunawan Mohammad Universitas Islam Nahdlatul Ulama Jepara
Dwi Retna Sulistyawati Universitas Islam Nahdlatul Ulama Jepara
Muhammad Choiru Zulfa Universitas Islam Nahdlatul Ulama Jepara
Gun Sudiryanto Universitas Islam Nahdlatul Ulama Jepara

DOI:

https://doi.org/10.61132/manufaktur.v3i1.682

Keywords:

time efficiency, work quality, set-up time

Abstract

All companies hope for an effective and efficient production system, but an imperfect production system means that PT XYZ must improve its production activities. The company strives to produce good products followed by a high level of productivity. In this research, we investigate a case at PT XYZ which produces hot stamping foil in the rewind section. This research found that there was waste that occurred in set-up replacement activities in production. Because it requires a long processing time, we perfected the system by implementing the Single Minute Exchange of Dies (SMED) method, then the process optimized internal activities in the set-up process. The application of the SMED concept is carried out by changing internal activities into external activities with the addition of helpers. This research aims to provide a more effective and efficient set-up replacement process so that machine downtime can be reduced. The results of this research show a 52% reduction in set-up time obtained by adding a helper with a time before implementation of 58 minutes to 30 minutes. This research concludes that SMED is effective in reducing machine set-up time and increasing the efficiency of the production process with benefits after implementing the SMED method by adding a helper of Rp. 10,649,336. In this way, implementing the SMED method helps companies increase production set-up replacement times in the rewind section.

References

Adhicahya, F. (2023). Penerapan Metode Single Minute Exchange of Dies (SMED) dalam meminimasi Waktu Dandori Proses Router Bokaki Kelompok Soundboard Glue Up (Studi Kasus: Departemen Assembly Upright Piano PT. Yamaha Indonesia) (Doctoral dissertation, Universitas Islam Indonesia).

Alfatah, Eko Sabtian, Nurmala Rosalinda, Ely Stya Arga, and Muchammad Fauzi. 2022. “Penerapan Konsep Smed (Single Minutes Exchange of Dies) Dalam Pergantian Tooling Di Pt Xyz.” Jurnal Ilmiah Teknik dan Manajemen Industri 2(1): 102–11. doi:10.46306/tgc.v2i1.29.

Andini, Y. (2014). USULAN PERBAIKAN WAKTU SETUP PRODUKSI TIANG LISTRIK DENGAN MENGGUNAKAN SINGLE MINUTE EXCHANGE OF DIES (STUDI KASUS DI PT PLN BANDUNG) (Doctoral dissertation, Universitas Widyatama).

Azwir, Hery Hamdi, Nico Chandra Wijaya, and Hirawati Oemar. 2021. “Implementasi Metode Single Minute Exchange Of Die Untuk Mengurangi Waktu Persiapan Dan Penyesuaian Mold Di Industri Polimer.” JISI: Jurnal Integrasi Sistem Industri 8(2): 41. doi:10.24853/jisi.8.2.41-52

Chandra Setiawan, Laurensius. 2023. “Mereduksi Waktu Setup Menggunakan Metode Smed Pada Mesin Iss Kemas Pt Phapros Tbk Semarang.” 12(1): 1–7. https://ejournal3.undip.ac.id/index.php/ieoj/article/view/37403.

Hardono, Joko, Dian Friana Hidayat, and Siti Halimatus Sa’diyah. 2024. “Implementasi Metode Single Minute Exchange of Dies Di Bagian Packing Dalam Upaya Meminimasi Pemborosan (Waste) Dan Peningkatan Produktivitas (Studi Kasus PT. SF).” Journal Industrial Manufacturing 9(1): 31. doi:10.31000/jim.v9i1.10993.

Hidayat, Dian Friana, Joko Hardono, and Tri Mukti Santoso. 2020. “Perbaikan Waktu Set-Up Menggunakan Metode Single Minute Exchange Die (Smed) Di Pt. Hp.” Journal Industrial Manufacturing 5(1): 18. doi:10.31000/jim.v5i1.2431.

Indah, Annisa, and Ade Rahayu. 2020. “Implementasi Single Minute Exchange Of Dies (Smed) Untuk Perbaikan Proses Brand Changeover Mesin Focke Dan Protos.” Industry Xplore 5(1): 24–55. doi:10.36805/teknikindustri.v5i1.905.

PANGESTU, A. R. (2020). ANALISIS PENINGKATAN PRODUKTIVITAS DI WORK STATION PROOFING DENGAN METODE SMED (SINGLE MINUTE EXCHANGE DIES) PADA INDUSTRI CYLINDER MAKING (Doctoral dissertation, Universitas Mercu Buana Bekasi).

Parikesit, Danang, and Hery Irwan. 2024. “Implementasi Metode Single Minute Exchange of Dies Untuk Mengurangi Setup Time Pergantian Mold Pada Mesin Sodick.” Sigma Teknika 7(1): 001–014. doi:10.33373/sigmateknika.v7i1.6165.

Satwikaningrum, D. (2006). Perbaikan Waktu Set-Up Dengan Menggunakan Metode Smed (Studi Kasus Pt Naga Bhuana Aneka Piranti) (Doctoral dissertation, Tesis, Universitas Sebelas Maret. Surakarta).

Syafiq, A. N. (2018). Implementasi Single Minute Exchange of Dies (SMED) Saat Changeover Kabinet Pada Proses Produksi Di Mesin NC (Studi Kasus: Divisi NC Machining, Departemen Wood Woorking, PT Yamaha Indonesia).

Widodo, Tri, and Ismail Fardiansyah. 2023. “Implementasi Single Minute Exchange Of Dies (Smed) Untuk Perbaikan Waktu Set-Up Pergantian Size Pada Mesin Rbg-Bg 1 Di PT. GT R.” Journal Industrial Manufacturing 8(1): 41. doi:10.31000/jim.v8i1.8083.