Produksi Perangkat Penepat Mata Bor Diameter 12 mm pada Pengasahan Gerinda Manual, Kapasitas 0,125 Unit/Jam
DOI:
https://doi.org/10.61132/manufaktur.v4i2.1406Keywords:
3D Printing, ABS Material, Aligning Tool, Grinding, Steel Drill BitAbstract
Sharpening steel drill bits using a manual grinding machine often results in an incorrect angle that affects machining performance as a problem encountered. The production objective is to obtain a jig for grinding bit movement on the abrasion surface of the drill bit tip with a diameter between 6 mm and 16 mm until sharp. The production method includes: design of a jig with a feed thickness adjustment device from 0.1 mm to 0.3 mm, a movement angle adjustment from 0o to 33o, and a radius movement adjustment from 30 mm to 40 mm; selection of jig materials; 3D printing of ABS material for a jig for sharpening the cutting edge of the drill bit; testing of a jig for sharpening the cutting edge of the drill bit; performance analysis; and inspection of product quality and dimensions. The production results are in the form of a manual grinder for sharpening drill bits with a diameter between 6 mm and 16 mm with a total production cost of IDR 230,000/unit, and a process duration of 8 hours/unit, which implies that sharpening the blunt end of drill bits with a diameter between 6 mm and 16 mm can be carried out more quickly than manually.
References
Abdulhamid, A., Sumaila, M., Yawas, D. S., Kaisan, M. U. & Shaaba, M. M. (2020). Design and Construction of Drilling Jig for Drilling Operations. Journal of Science Technology and Education, 8(1), 329-336. https://www.researchgate.net/publication/340417986
Akmal, I. N. & Yuhas, D. (2022). Perancangan Drilling Jig dengan Adjustable V-Block untuk Pengeboran Tangkai Drill Chuck Mesin Bor Koordinat 22 STA. Jurnal Mekanik Terapan, 3(1), 26-33. https://doi.org/10.32722/jmt.v3i1.4546
Faizin, K. & Pratama, D. (2024). Rancang Bangun Jig and Fixture Bor dan Gerinda Portable. Technological & Mechanical Engineering Seminar, 1, 1-8. https://tesme.upnjatim.ac.id/index.php/tesme/article/view/28
Ferdian, R., Basuki, B., S, L. D. & Hendaryanto, A. (2024). Perancangan Fixture pada Proses Finishing Gerinda Tangan sebagai Peningkatan Produktivitas Produk Spindle Knuckle D40 L di PT Manggala Perkasa Engineering. Jurnal Mekanik Terapan, 5(1), 25-33. https://doi.org/10.32722/jmt.v5i1.6302
Ferysyah, E. A. (2022). Analisa Bahan dan Biaya Jig Sliding. Politeknik Negeri Jakarta.
Ferysyah, E. A., Hendrajaya, A., Pratomo, F. I. & Nuriskasari, I. (2022). Rancang Bangun Jig Sliding Cutting pada Permesinan Gerinda Tangan. Prosiding Seminar Nasional Teknik Mesin, 1930-1939.
Gong, K., Liu, H., Huang, C., Cao, Z. & Fuenmayor, E. (2022). Hybrid Manufacturing of Acrylonitrile Butadiene Styrene (ABS) via the Combination of Material Extrusion Additive Manufacturing and Injection Molding. Polymers, 14(23), 5093. https://doi.org/10.3390/polym14235093
Haider, S. M., Hussain, A., Khan, S. A., Sarwar, N. & Nawaz, A. (2024). Design, Fabrication, and Analysis of a Precision Drilling Jig for Waste Reduction: A Low-cost Solution. Jurnal Kejuruteraan, 36(1), 259-271.
Kurniawan, F., Atmojo, M. A. S., Lisanto, M. D. & Faizin, A. K. (2024). Desain dan Simulasi Uji Pembebanan Statis pada Jig and Fixture Bor dan Gerinda Portabel. Jurnal Keilmuan dan Terapan Teknik Mesin, 14(2), 145-151.
Newaz, A. A. H. & Jahan, R. (2025). Design and Implementation of Fixtures for Milling, Shaping and Drilling Operations. American Journal of Mechanical Engineering, 13(1), 1-5. https://doi.org/10.12691/ajme-13-1-1
Nugrahanto, Y. A. & Fretes, A. D. (2018). Rancang Bangun Jig Multiguna untuk Mesin Drill. cylinder, 4(1). 1-9. https://ejournal.atmajaya.ac.id/index.php/cylinder/article/view/4196
Nur, M., Syamsuar & Sumardi (2020). Rancang Bangun Drilling Jig sebagai Alat. Journal Sains Mesin Terapan, 4(2), 83-90. DOI:http://dx.doi.org/10.30811/jmst.v4i2.2012
Pandit, G. P. (2017). Modelling and Analysis of Drilling Jig for Mounting Casing of Electric Motor. International Journal of Engineering Research & Technology (IJERT), 6(02), 625-629. https://dx.doi.org/10.17577/IJERTV6IS020373
Pratomo, F. I., Hendrajaya, A., Ferysyah, E. A. & Nuriskasari, I. (2022). Proses Manufaktur dan Analisa Jig Sliding Cutting pada Permesinan Gerinda Tangan. Prosiding Seminar Nasional Teknik Mesin, 12(2),1546-1553. https://prosiding.pnj.ac.id/index.php/sntm/article/view/486
Rana, A. (2023). A Review on Design of Drill Jig. International Advanced Research Journal in Science, Engineering and Technology, 10(5), 156-164. https://doi.org/10.17148/IARJSET.2023.10518
Riyadi, E. S. & Kusumawati, E. (2022). Rancang Bangun Sliding Cutting Jig Guna Mengoptimalkan Fungsi Kerja Mesin Gerinda Tangan sebagai Alat Potong Plat Lembaran. Jurnal Pengelolaan Laboratorium Pendidikan, 4(2), 82-89. https://doi.org/10.14710/jplp.4.2.82-89
Saputra, E. (2021). Pembuatan dan Pengujian Drilling Jig untuk Penggurdian Pipa. Proceeding Seminar Nasional, 5(1), 35-39. https://e-jurnal.pnl.ac.id/semnaspnl/article/view/2696
Shinde, P., Mankar, A., Sonar, D., Kardile, G. & Mahale, P. (2020). Design and Development of Pneumatic Drill Jig. International Journal of Innovations In Engineering Research and Technology [IJIERT], 7(5), 68-74. https://repo.ijiert.org/index.php/ijiert/article/view/421
Siva, M. M., Nadu, T., Rajesh, R. & Nadu, T. (2017). Tensile and Sem Behaviour of Stir Casting Al-2011/TiB2 Particulate Composites. International Journal of Mechanical Engineering and Technology (IJMET), 8(8), 830-839). https://www.researchgate.net/publication/320058996
Wang, Y., Gao, M., Zhang, K., Li, Y., Li, F. & Liu, X. (2024). Effects of Rotation Speed on the Grinding Process During High‑Speed Diamond Drilling by Considering the Metal Matrix Rock Chips Interface. Discover Applied Sciences. 6(533), 1-14. https://doi.org/10.1007/s42452-024-06236-y
Widodo, A. & Prasetyo, J. (2025). Perancangan dan Pembuatan Jig and Fixture dengan Mesin Computer Numerical Control (CNC) Milling di PT Prima Anugrah Teknik. Jurnal Inkofar, 9(1), 21-26. DOI : 10.46846/jurnalinkofar.v9i1.416
Zielinski, D., Deja, M. & Zator, M. (2024). A Comparative Study of Precision Surface Grinding Using Additively Fabricated Acrylonitrile Butadiene Styrene (ABS) Wheels with Continuous and Serrated Working Surfaces. Materials, 17(23), 5867. https://doi.org/10.3390/ma17235867
Zulfikar, B. (2022). Desain Jig untuk Mengasah Mata Bor Diameter 13 mm. Laporan Tugas Akhir, Jurusan Teknik Mesin, Politeknik Negeri Jakarta, 1-24. https://repository.pnj.ac.id/id/eprint/10073/1/Bab%201%20sampai%20Bab%205.pdf
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2026 Manufaktur: Publikasi Sub Rumpun Ilmu Keteknikan Industri

This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.




