Pembuatan Wadah Baterai LiFePO4 Dimensi 410x110x315 mm, 3,7 V, 250 mA, Kapasitas 0,69 Unit/Jam
DOI:
https://doi.org/10.61132/manufaktur.v4i2.1433Keywords:
3.7 V, 250 Ma, Dimensions 410x110x315 Mm, Electric Motorcycle, Lifepo4 Battery Case, Range 42 KmAbstract
LiFePO4 battery energy storage in the form of a container to drive an electric motorbike that requires 72 V and 11A for a distance of 42 km, and an average speed of 30 km/h as a problem faced in the field. The purpose of making a battery container is to be able to store 3.7 V, 250 mA energy with dimensions of 410 mm in length, 110 mm in width, 315 mm in height that can withstand a weight of 10.3 kg, a duration of 16 hours. The manufacturing method includes: preparation of 3 tensile test specimens and 3 flexural test specimens; tensile testing and flexural testing; design of a series of battery cell containers assembled with completeness of both hand grips; preparation of 3D printing ABS filament material; printing several containers, several clamps and several bolts with 3D printing; assembly with 3D printed clamps; stiffness and strength testing; and quality-dimensional inspection. The result of the manufacture is a LiFePO4 battery container with dimensions of 410 mm in length, 110 mm in width, 315 mm in height from ABS 3D printing, production costs of IDR 544,000.00/unit and a process duration of 87 minutes/unit, with a weight of 10.3 kg which means that the LiFePO4 battery container with dimensions of 410x110x315 mm, and specifications of 3.7, V 250 mA can be used well for certain types of electric motorbikes.
References
Anwar, C. & Suprayitno, A. (2021). Desain Sistem Pendingin Kemasan Baterai Litium Ion Kapasitas Pengisian Cepat dengan PCM (Phase Change Material) dan Pelat Pendingin. Jurnal Kajian Teknik Mesin, 6(1), 12–19. https://doi.org/10.52447/jktm.v6i1.4325
Aryanto, Y. H. (2022). Analisis Megatren atas Bisnis Pengisian Daya dan Penukaran Baterai Kendaraan Listrik. Buletin Pertamina Energy Institute, 8(4), 8-30. https://www.pertaminafoundation.org
Bakeer, A., Chub, A., Shen, Y. & Sangwongwanich, A. (2022). Reliability Analysis of Battery Energy Storage System for Various Stationary Applications. Journal of Energy Storage, 50, 104217. https://doi.org/10.1016/j.est.2022.104217
Farizy, A. F. & Asfani, D. A. (2016). Desain Sistem Monitoring State of Charge Baterai pada Charging Station Mobil Listrik Berbasis Fuzzy Logic dengan Mempertimbangkan Temperature. Jurnal Teknik ITS, 5(2), 2301-9271. https://doi.org/10.12962/j23373539.v5i2.16203
Feng, Y. & Lu, X. (2021). Construction Planning and Operation of Battery Swapping Stations for Electric Vehicles: a literature review. Energies, 14(24), 8202. https://doi.org/10.3390/en14248202
Feng, Y. & Lu, X. (2022). Deployment and Operation of Battery Swapping Stations for Electric Two-Wheelers Based on Machine Learning. Journal of Advanced Transportation, 2022, 1–21. https://doi.org/10.1155/2022/8351412
Hisan, A. R., Handayani, I. P., & Iskandar. (2016). Designing and Realization of Battery Thermal Management System for Lithium Ion Battery Using Semi Passive Cooling Method. eProceedings of Engineering, 3(3), 4948-4955.
Kusum, K., & Parveer, C. (2018). Design of Charging Station for Electric Vehicle Batteries. International Journal of Advanced Engineering, Management and Science, 4(7), 496-509. https://doi.org/10.22161/ijaems.4.7.2
Lufhf, D. & Wahyudi, B. (2024). Studi Optimasi Pengaruh Sisa Kapasitas dan Arus Pengisian terhadap Keandalan Individu Baterai LiFePO4 3,2V 6AH. Journal of Mechanical Engineering, 1(3), 1-10. https://doi.org/10.47134/jme.v1i3.2757
Nahian, M., dkk. [siapa nama temannya?](2019). Reliability Analysis of Different Cell Configurations of Lithium-Ion Battery Pack. ASEAN Journal for Science and Engineering, 18(2), 49-56. http://dx.doi.org/10.53799/ajse.v18i2.40
Ngo, T. D., Kashani, A., Imbalzano, G., Nguyen, K. T. Q. & Hui, D. (2018). Additive Manufacturing (3D Printing): a Review of Materials, Methods, Applications and Challenges. Composites Part B: Engineering, 143, 172-196. https://doi.org/10.1016/j.compositesb.2018.02.012
Permatasari, E. P., Rindi, M. P. & Purwanto, A. (2017). Pembuatan Katoda Baterai Lithium Ion Iron Phosphate (LiFePO4) dengan Metode Solid State Reaction. Equilibrium: Journal of Chemical Engineering, 1(1), 27. https://doi.org/10.20961/equilibrium.v1i1.40373
Rachmanto, M. K. A., Wibowo, L. T. & Paramitha, T. (2020). Review: Metode Sintesis Katoda LiFePO4 Baterai Lithium-Ion. Equilibrium: Journal of Chemical Engineering, 3(2), 75. https://doi.org/10.20961/equilibrium.v3i2.42833
Setiawan, R. B., Reza, M., & Suwono, S. (2019). Implementasi Sistem Monitoring Jarak Tempuh pada Sepeda Motor Listrik. eProceedings of Engineering, 6(2), 2732-2741.
Shahrubudin, N., Lee, T. C. & Ramlan, R. (2019). An Overview on 3D Printing Technology: Technological, Materials, and Applications. Procedia Manufacturing, 35, 1286-1296. https://doi.org/10.1016/j.promfg.2019.06.089
Teguh, R. (2019). System Design of Battery Swapping Station Management for Electric Motorcycle Based on Battery. eProceedings of Engineering, 6(2), 2677-2684.
Wahyudi, B. & Wicaksono, H. (2022). Validating the reliability simulation using bohlamp circuit with accelerated life test method. Mathematical Modelling of Engineering Problems, 9(5), 1327–1334.
Wu, H. (2022a). A survey of battery swapping stations for electric vehicles: Operation modes and decision scenarios. IEEE Transactions on Intelligent Transportation Systems, 23(8), 10163–10185. https://doi.org/10.1109/TITS.2021.3125861
Wu, Y., Zhuge, S. & Han, G. (2022b). Economics of Battery Swapping for Electric Vehicles-Simulation Based Analysis. Energies, 15, 1714. https://doi.org/10.3390/en15051714
Xu, B., Oudalov, A., Ulbig, A., Andersson, G. & Kirschen, D. S. (2023). Modeling of Lithium-Ion Battery Degradation for Cell Life Assessment. Journal of Power Sources, 232, 242-250. https://doi.org/10.1109/TSG.2016.2578950
Zhang, X., Wang, Y. & Liu, C. (2022). Battery swapping Station for Electric Vehicles: Opportunities and Challenges. Energy Reports, 8, 1375-1385.
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2026 Manufaktur: Publikasi Sub Rumpun Ilmu Keteknikan Industri

This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.




