Produksi Paku Diameter 5 mm, Panjang 50 mm, Tahan Karat Kapasitas 10 kg/Jam

Authors

  • Muhammad Yazid Bustomy Politeknik Negeri Malang
  • Syamsul Hadi Politeknik Negeri Malang
  • Zanetta Al Azhar Politeknik Negeri Malang
  • Mohammad Sheva Firdaus Politeknik Negeri Malang
  • Yudhistira Satria Nugroho Politeknik Negeri Malang

DOI:

https://doi.org/10.61132/manufaktur.v4i2.1415

Keywords:

AISI 1020 Steel, Nail Diameter 5 Mm, Nail Head Diameter 8 Mm, Nail Length 50 Mm, Steel Nail

Abstract

Problems faced in the need for nails in the furniture industry, and various civil engineering works, which are uniform and standard sizes. The production objective is to obtain nails with a diameter of 5 x 50 mm, which are not easily rusted, with uniform and standard sizes. Production methods include: nail design with dimensions of 5 x 50 mm diameter; preparation of low carbon steel wire, AISI 1020, diameter 5 mm in the form of a coil with a diameter of 600 mm; straightening the steel wire coil through a die; cutting the tip of the pointed shape into a length of 50 mm; forming the nail head (haeding) with a head diameter of 8 mm and a head thickness of 1.5 mm; coating by dipping into molten zinc (hot dip galvanized) at a temperature of 500oC for 30 seconds; and quality control on shape, straightness, and dimensions. The production results are nails with a diameter of 5 x 50 mm which are rust-resistant, uniform and standard in size with a production cost of IDR 24,000/kg, a production process duration of 6 minutes/kg which has an impact on being used in construction, the furniture industry, and various civil engineering works wood, plastic, composites, thin metal plates, walls.

References

Abdullah, F. & Tjahjanti, P. H. (2021). Analysis of Corrosion Resistant Steel Coating Using Hot Dip Galvanization. Proceedings of the 1st Seminar Nasional Sains 2021, Mechanical Engineering, 1(1), DOI:https://doi.org/10.21070/pels.v1i1.846

Aized, T., Shahid, M., Mahmood, S., & Khan, A. (2020). Production System Performance Improvment Through Cycle Time Reduction. Processes, 8(12), 1623. https://www.mdpi.com/2227-9717/8/12/1623/pdf

Amanda, L. B. & Viklund, F. (2022). The Influence of Drawing Speed on Steel Wire Surface Quality. Tesis, Master of Science in Industrial Engineering and Management,Orebro University, Swedia.

Amri, M. S., Kurniyanto, H. B., Suyono, Y. E., & Rohmat, I. K. (2022). Analisis Multiple Repair Pada Material Baja Karbon SA 333 Grade 6 dengan Proses GTAW terhadap Kekerasan, Ketangguhan, Dan Struktur Mikro. Jurnal Invotek Polbeng, 12(1), 15-22. https://doi.org/10.35314/ip.v12i1.2309

Anonim (2025). Cold Forming / Cold Heading Manufacturing Process. The Federal Group USA. https://www.tfgusa.com/capabilities/cold-forming/

Baygut, Ahmet. (2020). Investigation of the Cold Forging Operation Steps’ Effect on Formability Characteristics. Celal Bayar University Journal of Science, 16(4), 2020, 437-443. Doi: 10.18466/cbayarfbe.833596

Goyal, A., Jain, V., & Lyons, A. (2022). Sustainable Manufacturing through Systematic Reduction of Cycle Time. Sustainability, 14(24), 1-16. https://doi.org/10.3390/su142416473

Groover, M. P. (2021). Fundamentals of Modern Manufacturing: Materials, Processes, and Systems. New Jersey: John Wiley & Sons.

Hellweg, Fynn, Cacaj, Ardian, Haneke, Simon, & Albers, Albert. (2023). Method for Reference-Based Mnaufacturing Cost Estimation: Evaluation Study Using a Prototype. Proceedings of the Design Society, 3, 2625-2634. DOI:10.1017/pds.2023.263

Jung, Jin Young, An, Kang Suk, Park, Pyeong Yeol, & Nam, Won Jong. (2020). Effects of Wire Drawing and Annealing Conditions on Torsional Ductility of Cold Drawn and Annealed Hyper-Eutectoid Steel Wires. Metals, 10(8), 1-11. https://doi.org/10.3390/met10081043

Kisrane-Bouzidi, Ahmed, Zidani, Mosbah, Nebbar, Mohamed Cherif, Abid, Tarek, Helbert, Anne-Laure, Brisset, Francois, & Baudin, Thierry. (2020). Mechanical Properties and Texture Evolution of High-Carbon Steel Wires during Wire Drawing: Strand Manufacturing. International Journal of Engineering Research in Africa, 49, 130-138. https://doi.org/10.4028/www.scientific.net/JERA.49.130

Ning, Fangwei, Qu, Hongquan, Shi, Yan, Cai, Maolin, & Xu, Weiqing. (2022). Feature-Based and Process-Based Manufacturing Cost Estimation. Machines, 10(5), 1-20. https://doi.org/10.3390/machines10050319

Anonim, (2023). Hot Dip Galvanizing and Corrosion Categories. Nordic Galvanizers. https://nordicgalvanizers.com/wp-content/uploads/2023/05/Corrcat-rev-5-2023.pdf

Ridlo, Arnanda Ahmad, Priyana, Efta Dhartikasari, & Negoro, Yanuar Pandu. (2023). Analisis Kualitas Hasil Produksi Kawat Baja Single Wire di PT. XYZ dengan Menggunakan Metode FMEA. Jurnal Serambi Engineering, VIII (1), 4438-4444. https://ojs.serambimekkah.ac.id/jse/article/view/6028

Setiawan, D. (2022). Redesigning Cold Heading Dies with FMEA and DFM Approach. https://jurnal.upnyk.ac.id/index.php/opsi/article/view/7635

Smak, Martin, Konrad, Michal, Vavra, Pavel, Kolega. (2021). The Influence of Hot-Dip Galvanizing on the Mechanical Properties of High-Strength Steels. Materials, 14(18), 5405. https://doi.org/10.3390/ma14185405

Taifa, I. W. R., & Vhora, T. N. (2019). Cycle Time Reduction for Productivity Improvment in the Manufacturing Industry. DOI:10.22116/jiems.2019.93495

Mayang, V., Hartanti, L. P. S. & Mulyono, J. (2022). Identifikasi Waste pada Proses Produksi Paku Menggunakan Metode Waste Assessment Model. Buletin Profesi Insinyur, 5(1), 1-8. DOI:https://doi.org/10.20527/bpi.v5i1.122

Yang, Chih-Cheng, Liu, Chao-Hsien, Lin, Chun-Hao, & Chen, Ming-Jen. (2023). The Study of Multi-Stage Cold Forming Process for Steel Components. Applied Sciences. 13(10), 1-12. https://www.mdpi.com/2076-3417/13/10/6299

Zavdoveev, A., Baudin, T., Rogante, M., Pashinska, E., & Skoryk, M. (2020). Shear Impact during Steel Wire Drawing on Grain Boundaries and Mechanical Properties. Letters of Materials, 10(4s), 558-565. https://doi.org/10.22226/2410-3535-2020-4-558-565

Downloads

Published

2026-06-27

How to Cite

Muhammad Yazid Bustomy, Syamsul Hadi, Zanetta Al Azhar, Mohammad Sheva Firdaus, & Yudhistira Satria Nugroho. (2026). Produksi Paku Diameter 5 mm, Panjang 50 mm, Tahan Karat Kapasitas 10 kg/Jam. Manufaktur: Publikasi Sub Rumpun Ilmu Keteknikan Industri, 4(2), 47–57. https://doi.org/10.61132/manufaktur.v4i2.1415

Similar Articles

1 2 > >> 

You may also start an advanced similarity search for this article.