Perencanaan Perawatan dan Perbaikan Mesin Parut Kelapa Kapasitas 15 kg/Jam dengan Metode IRRO

Rismansyah Rismansyah; Syamsul Hadi; Muhammad Fauzan Hidayatu Ar Rijal; Venus Linggar Pribumi; Wildhan Hidayatullah

doi:10.61132/globe.v3i4.1217

Authors

Rismansyah Rismansyah Politeknik Negeri Malang
Syamsul Hadi Politeknik Negeri Malang
Muhammad Fauzan Hidayatu Ar Rijal Politeknik Negeri Malang
Venus Linggar Pribumi Politeknik Negeri Malang
Wildhan Hidayatullah Politeknik Negeri Malang

DOI:

https://doi.org/10.61132/globe.v3i4.1217

Keywords:

Coconut Grater Machine, Component Life, Electric Motor, Maintenance Planning, Maintenance Cost to Profit Ratio

Abstract

The problem with the coconut grater machine is that the machine has decreased performance after being used for several years, especially in the mechanical components (electric motor, V belt, Pulley, grater knife, hopper) and its electricity. The purpose of maintenance and repair planning is to obtain costs, maintenance and repair schedules for the period 2026, and the ratio of maintenance costs to profit. The maintenance and repair planning method includes collecting previous maintenance data, applying the inspection-replace-repair-overhaul (IRRO) method, evaluating component conditions, predicting component lifespan, predicting labor costs, predicting supporting equipment that will be used in maintenance, predicting the time to replace spare parts or reinstall repaired components, estimating maintenance and repair costs for the 2026 period, and calculating the maintenance cost to profit ratio. The results of maintenance and repair planning obtained maintenance costs for the 2026 period were IDR 957,000 with an estimated coconut grater machine rental rate of IDR 10,000/hour which has the potential to be rented for 900 hours/year, and the maintenance cost to profit ratio was 10.6% which implies that the coconut grater machine with a capacity of 15 kg/hour is still prospective and feasible to use for the next few years.

References

Alfons, G. D., Argo, D. & Lutfi, M. (2015). Rancang Bangun Mesin Pemarut Portable Menggunakan Motor Listrik AC dengan Variasi Kecepatan Putaran (rpm). Jurnal Keteknikan Pertanian Tropis dan Biosistem, 3(3), 349-355.

Asbanu, H., Esye, Y., Chan, Y., & Faturachman, D. (2025). Application of Solar Energy for Coconut Grating Machine in Rural Areas. Jurnal Teknik Pertanian Lampung (Journal of Agricultural Engineering), 14(5), 1767-1777. https://doi.org/10.23960/jtepl.v14i5.1767-1777

Gundara, G., & Riyadi, S. (2017). Rancang Bangun Mesin Parut Kelapa Skala Rumah Tangga dengan Motor Listrik 220 Volt. Jurnal Teknik Mesin Univ. Muhammadiyah Metro, 6(1), 8-13. DOI: http://dx.doi.org/10.24127/trb.v6i1.461

Kasifalham, F., Argo, B.D. & Lutf, M. (2023). Uji Performansi Mesin Pemarut Kelapa dan Pemeras Santan Kelapa. Jurnal Keteknikan Pertanian Tropis Dan Biosistem. 1(3), 204-212.

Nasution, A. Santoso, A.B. & Rafi, R.A. (2022). Perbaikan Alat Parutan Kelapa dengan Menggunakan Metode Design for Manufacture and Assembly (DFMA). Talenta Conference Series: Energy & Engineering (EE), 5(2), 582-589. https://doi.org/10.32734/ee.v5i2.1623

Nuryanto, I.E. & Setiafindari, W. (2024). Perancangan Mesin Parut Kelapa untuk Meningkatkan Produktivitas dengan Menggunakan Pendekatan Design for Manufacturing and Assembly. Jurnal Ilmiah Teknik Industri dan Inovasi, 2(4), 34-45. https://doi.org/10.59024/jisi.v2i4.854

Manesi, D. (2015). Penerapan Preventive Maintenance untuk Meningkatkan Kinerja Fasilitas Praktik Laboratorium Prodi Pendidikan Teknik Mesin Undana. Jurnal Teknologi, 3(4), 9-17.

Octavia, L.N. & Surjandari, I. (2022). Life Cycle Cost for Micro, Small, and Medium-Sized Enterprises in the Indonesian Food Industry. Proceedings of the 7th North American International Conference on Industrial Engineering and Operations Management, Orlando, Florida, USA, 2010-2015,

Prahmawati, E., Pertiwi, S., & Hermawan, W. (2018). Optimization of Decision Support System for Maintenance of Machineries Production. Jurnal Keteknikan Pertanian, 6(2), 115-122. https://doi.org/10.19028/jtep.06.2.115-122

Prasetyo, B., & Subagyo, G.(2019). Analisa Umur Pakai Poros pada Putaran Kritis dengan Menggunakan Uji Defleksi Eksperimental (Critical Speed Apparatus). Jurnal Ilmu-Ilmu Teknik, 9, 53-73.

Pratama, M.B.R. & Puspitasari, E. (2024). Analysis of Extrusion Blow Molding Machine Maintenance Planning with Reliability Centered Maintenance and IRRO Method. Jurnal Sistem Teknik Industri, 26(2), 258-268. https://doi.org/10.32734/jsti.v26i2.16895

Rijanto, A., & Efendi, I. B. (2018). Rancang Bangun Mesin Parut Kelapa dengan Menggunakan Bahan Bakar Gas. Warta Industri Hasil Pertanian, 35(2), 60. https://doi.org/10.32765/wartaihp.v35i2.4316

Romadhon, F. Q., & Mahmudi, H. (2021). Desain Tabung Pemeras Santan Pada Mesin Pemarut Kelapa Sistem Hidraulik. Prosiding Seminar Nasional Inovasi Teknologi, 1, 74-79. https://proceeding.unpkediri.ac.id/index.php/inotek/article/view/1016

Saidah, A., & Zamali, F. (2024). Desain dan Pembuatan Mesin Pemarut Kelapa Skala Besar Kapasitas 30 kg/Jam. Jurnal Kajian Teknik Mesin, 9(2), 31-38. http://journal.uta45jakarta.ac.id/index.php/jktm/index

Syah, F.F. & Permata, E. (2022). Perbaikan dan Pemeliharaan Motor Listrik Penggerak Water Jet Pump di Area Waste Heat Recovery System PT Cemindo Gemilang. Jural Riset Rumpun Ilmu Teknik, 1(1), 78-87. https://doi.org/10.55606/jurritek.v1i1.299

Waluyo, J., Pratiwi, Y., Lestari, N., & Mesin, J. T. (2023). Implementasi Mesin Pemarut Kelapa dalam Upaya Pemberdayaan Masyarakat. Jurnal Dharma Bakti-LPPM IST AKPRIND, 6.

Zhang, H., Chen, K. S., Yu, C. M., Zhang, Q., & Lo, W. (2024). Operational Performance Evaluation Model for Food Processing Machinery Industry Chain. Mathematics, 12(21). https://doi.org/10.3390/math12213361