Penjadwalan Penggantian dan Perbaikan Pemeras Tebu Kapasitas 10 kg/Jam Periode 2026

Authors

  • Muchammad Firman Maulana Politeknik Negeri Malang
  • Syamsul Hadi Politeknik Negeri Malang
  • Ahmed Sahlur Rosyad Politeknik Negeri Malang
  • Muhammad Maulana Yusuf Aditya Politeknik Negeri Malang
  • Thilal Omar Syarif Politeknik Negeri Malang

DOI:

https://doi.org/10.61132/globe.v3i4.1245

Keywords:

10 kg/hour capacity, Component Repair, Component Replacement, Scheduling, Sugarcane Press

Abstract

The problem with the sugarcane press machine is a decrease in performance in sugarcane pressing because it has been used since 2020 with an initial price of IDR 3,000,000, which is predicted to be IDR 5,500,000 in 2025 which occurs in the main components of the roler mill, V-belt, and bearings. The purpose of scheduling replacements and repairs is to obtain a schedule, estimated maintenance costs, and the ratio of replacement and repair costs to the profit of renting a sugarcane press for the period 2026. The scheduling method includes collecting data on the use of the sugarcane press machine, a list of replacements for 5 components for roler mills, V-belts, bearings, gasoline motor tanks, and engine frames from 34 components, component prices, estimated labor costs, equipment costs, supporting material costs, application of the inspection, replace, repair, and overhaul (IRRO) method, scheduling replacements and repairs, and calculating the ratio of replacement costs to profits. The results of the replacement and repair scheduling are in the form of maintenance costs of IDR 958,000, with a rate of IDR 10,000/hour for 588 hours/year, resulting in a profit of IDR 5,880,000, and a ratio of maintenance and repair costs to profit of 0.16%.

References

Adiansyah, M. V. (2023). Perawatan mesin press kaleng (cans crushing machine) dengan penggerak motor bensin. Jurnal Teknik Mesin, 9(1), 36–42. http://ejournal.polraf.ac.id/index.php/JTM/article/view/232

Erizal, I. P., Yetri, Y., & Nusyirwan, N. (2019). Perencanaan perawatan mesin pengupas kulit pinang. Jurnal Teknik Mesin, 11(1), 11–15. https://doi.org/10.30630/jtm.11.1.173

Hadi, S. (2019). Perawatan dan perbaikan mesin industri. Penerbit Andi.

Hajar, I., & Martianis, E. (2024). Pelatihan perawatan dan perbaikan mesin diesel satu silinder bagi nelayan Simpang Ayam Desa Meskom Kecamatan Bengkalis. TANJAK: Jurnal Pengabdian Kepada Masyarakat, 5(1), 107–114. https://doi.org/10.35314/grtjs991

Hariono, D. I. B., & Irnain, U. (2023). Analisis repair maintenance dan preventive maintenance pada mesin huller di industri kopi. Jurnal Ilmiah Inovasi, 23(3), 251–258. https://doi.org/10.25047/jii.v23i3.3988

Harsa Dhani, Jahu, R. O., & Redationo, N. T. (2023). Maintenance on sugar cane mill rollers to prevent wear and damage. Mechanical, Energy and Material (METAL), 1(2), 31–35. https://doi.org/10.59581/metal.v1i2.91

Husein, A., & Abdilah, T. (2024). Perencanaan mesin pemeras tebu model 3 roll bergerigi kapasitas 40 kg/jam. Jurnal Persegi Bulat, 2(2), 39–44. https://doi.org/10.36490/jurnalpersegibulat.v2i2.1119

Imtihan, M., & Somantri, Y. (2022). Perawatan komponen mesin forming untuk meningkatkan produksi cup minuman. JENIUS: Jurnal Terapan Teknik Industri, 3(1), 12–21. https://doi.org/10.37373/jenius.v3i1.230

Kristian, F. P., Mulyono, J., & Santosa, H. (2021). Preventive maintenance scheduling on belt conveyor using failure mode effect and criticality analysis. Jurnal Sistem Teknik Industri, 23(1), 111–120. https://doi.org/10.32734/jsti.v23i1.4368

Prasetyo, C. P. (2017). Evaluasi manajemen perawatan dengan metode reliability centered maintenance (RCM) II pada mesin cane cutter 1 dan 2 di stasiun gilingan PG Meritjan Kediri. Rekayasa, 10(2), 99–106. https://doi.org/10.21107/rekayasa.v10i2.3611

Pratama, M. B. R., & Puspitasari, E. (2024). Analysis of extrusion blow molding machine maintenance planning with reliability centered maintenance and IRRO method. Jurnal Sistem Teknik Industri, 26(2), 258–268. https://doi.org/10.32734/jsti.v26i2.16895

Sari, N. K., & Soepardi, A. (2018). Penjadwalan kegiatan pemeliharaan. OPSI: Jurnal Optimasi Sistem Industri, 11(2), 105–111. https://doi.org/10.31315/opsi.v11i2.2550

Sukania, I. W. S., & Wijaya, C. W. (2023). Analisis sistem perawatan mesin produksi menggunakan metode FMEA di PT X. Jurnal Energi dan Manufaktur, 15(2), 103–109. https://doi.org/10.24843/jem.2022.v15.i02.p06

Sulistiyanto, T. Q., Sinaga, S. M., & Suryanda, A. (2021). Pemahaman dan perspektif mahasiswa mengenai manfaat air tebu (Saccharum officinarum) dalam prospek kesehatan. Pro-Life, 8(3), 199–204. https://doi.org/10.33541/pro-life.v8i3.3225

Sulkifli, S., Lantara, D., & Hafid, M. F. (2022). Machine maintenance planning using the reliability centered maintenance (RCM) method at PT Perkebunan Nusantara XIV Camming Sugar Factory in Bone Regency. Journal of Sustainability Industrial Engineering and Management System, 1(1), 34–42. https://doi.org/10.56953/jsiems.v1i1.9

Surnam, B. Y. R., Bundhoo, H., & Ramchurn, G. (2024). Corrosion in a sugar mill. E3S Web of Conferences, 559, Article 02004. https://doi.org/10.1051/e3sconf/202455902004

Downloads

Published

2025-11-30

How to Cite

Muchammad Firman Maulana, Syamsul Hadi, Ahmed Sahlur Rosyad, Muhammad Maulana Yusuf Aditya, & Thilal Omar Syarif. (2025). Penjadwalan Penggantian dan Perbaikan Pemeras Tebu Kapasitas 10 kg/Jam Periode 2026. Globe: Publikasi Ilmu Teknik, Teknologi Kebumian, Ilmu Perkapalan, 3(4), 103–113. https://doi.org/10.61132/globe.v3i4.1245

Similar Articles

1 2 3 4 > >> 

You may also start an advanced similarity search for this article.