Usulan Pemeliharaan Mesin Press Injection GB-36 Menggunakan Penerapan Reliability Centered Maintenance untuk Meminimalisasi Kerusakan Mesin di PT. YGI

Salman Salmandhany; Tarman Tarman; Afif Fawa Idul Fata

doi:10.61132/jupiter.v3i5.1103

Authors

Salman Salmandhany Sekolah Tinggi Teknologi Wastukancana
Tarman Tarman Sekolah Tinggi Teknologi Wastukancana
Afif Fawa Idul Fata Sekolah Tinggi Teknologi Wastukancana

DOI:

https://doi.org/10.61132/jupiter.v3i5.1103

Keywords:

Damage Analysis, Machine Maintenance, Press Injection GB-36, Production Downtime, Reliability Centered Maintenance

Abstract

PT. YGI, an automotive manufacturing company, uses the Press Injection GB-36 machine in its production process. However, this machine frequently experiences failures, causing high downtime and reduced production efficiency. This study aims to identify the types of failures, determine the most critical components, and propose a maintenance system using the Reliability Centered Maintenance (RCM) approach. The method used is descriptive qualitative, involving FMEA (Failure Mode and Effect Analysis), Logic Tree Analysis (LTA), and maintenance action selection. Data were collected through observations, historical failure documentation, and interviews. The analysis results indicate that components such as the injection nozzle, heating, and clamping are the most critical, contributing over 80% of total failures based on Pareto analysis and the highest RPN values in FMEA. Proposed maintenance actions include Condition Directed and Time Directed approaches. Additionally, the maintenance system is supplemented with standard operating procedures (SOP) and routine inspection schedules to improve machine reliability and reduce production downtime. This study is expected to enhance the efficiency and productivity of the Press Injection GB-36 machine at PT. YGI through the appropriate implementation of RCM.

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