Analisis Efektifitas Thermal pada Sistem Pendingin Udara Generator Melalui Modifikasi Laju Aliran 2 Fase Menjadi 4 Fase di Plta Saguling

Authors

  • Rio Arman Saputra Universitas PGRI Semarang
  • Muhammad Safi'i Program Studi Teknik Mesin, Universitas Persatuan Guru Republik Indonesia Semarang, Indonesia
  • Althesa Androva Universitas PGRI Semarang

DOI:

https://doi.org/10.61132/konstruksi.v4i3.1421

Keywords:

Air-Cooler Generator, Heat Exchanger, LMTD, NTU, Thermal Effectiveness

Abstract

Generator air cooling system (Air Cooler) at the Saguling Hydroelectric Power Plant (PLTA Saguling) plays a crucial role in maintaining the operational reliability and efficiency of the 206.10 MVA generator units. Replacing the tube material from Cu-Ni to AISI 304 Stainless Steel resulted in reduced thermal performance because of its lower thermal conductivity. This study aims to analyze the thermal effectiveness before and after modifying the heat exchanger flow configuration from a 2-pass to a 4-pass system using the Log Mean Temperature Difference (LMTD) and Number of Transfer Units (NTU) methods. The analysis was conducted using actual operational data obtained from the plant under normal operating conditions. The modification successfully increased the air-side heat transfer rate (Q_air) from 342.28 J/s to 477.22 J/s and the water-side heat transfer rate (Q_water) from 419.06 J/s to 656.64 J/s. The thermal effectiveness (ε) also increased significantly from 63% to 72%, indicating improved heat transfer performance. These findings demonstrate that modifying the pass configuration effectively enhances cooling system performance and supports reliable generator operation at the Saguling Hydroelectric Power Plant.

References

Anwar, K. (n.d.). Efektivitas alat penukar kalor pada sistem pendingin generator PLTA.

Ben-Mansour, R., et al. (2023). Experimental/numerical investigation and prediction of fouling in multiphase flow heat exchangers: A review. Energies, 16(6), 2812. https://doi.org/10.3390/en16062812

Deng, D., Zeng, L., & Sun, W. (2021). A review on flow boiling enhancement and fabrication of enhanced microchannels of microchannel heat sinks. International Journal of Heat and Mass Transfer, 175, 121332. https://doi.org/10.1016/j.ijheatmasstransfer.2021.121332

Doost, A. K., & R. Majlessi. (2015). Heat transfer analysis in cooling system of hydropower’s generator. Open Journal of Applied Sciences, 5(3), 98-107. https://doi.org/10.4236/ojapps.2015.53010

Graves, R. S., Kollie, T. G., McElroy, D. L., & Gilchrist, K. E. (1991). The thermal conductivity of AISI 304L stainless steel. International Journal of Thermophysics, 12(2), 409-415. https://doi.org/10.1007/BF00500761

Incropera, F., & DeWitt, D. (1981). Fundamentals of Heat and Mass Transfer. John Wiley & Sons.

Kim, M. S., Lee, K. S., & Song, S. (2008). Effects of pass arrangement and optimization of design parameters on the thermal performance of a multi-pass heat exchanger. International Journal of Heat and Fluid Flow, 29(1), 352-363. https://doi.org/10.1016/j.ijheatfluidflow.2007.05.010

Li, J., et al. (2025). Prediction of critical heat flux using different methods: A review from empirical correlations to the cutting-edge machine learning. International Communications in Heat and Mass Transfer, 160, 108362. https://doi.org/10.1016/j.icheatmasstransfer.2024.108362

Muhammad, I., & Yulianto, S. (2018). Redesign plate heat exchanger pada closed cooling water system PLTGU kapasitas 740 MW.

Muharam, M. G., Melkias, A. A., & Indriyani, D. (n.d.). Evaluasi efektivitas perpindahan panas generator air cooler pada PT. X.

Muna, Z., et al. (2023). Studi perubahan beban terhadap rugi-rugi daya output generator sinkron tiga phase 20 MW pada generator turbin gas unit 2 pada PT Pupuk Iskandar Muda. Jurnal Tektro, 7(1).

Ponce-Ortega, J. M., Serna-González, M., & Jiménez-Gutiérrez, A. (2008). Design and optimization of multipass heat exchangers. Chemical Engineering and Processing: Process Intensification, 47(5), 906-913. https://doi.org/10.1016/j.cep.2007.02.004

Sujana, J., Suprapto, Setiaji, S., & Widyantara, A. (2012). Modifikasi jumlah fasa air cooler pada sistem pendingin udara generator – PLTA Saguling.

Szamel, L., & Oloo, J. (2024). Monitoring of stator winding insulation degradation through estimation of stator winding temperature and leakage current. Machines, 12(4), 220. https://doi.org/10.3390/machines12040220

The New Japan Engineering Consultants Inc. (1985a). Saguling Hydroelectric Power Plant Operation and Maintenance Manual for Generating Equipment Volume I (Vol. I). Perusahaan Listrik Negara.

The New Japan Engineering Consultants Inc. (1985b). Saguling Hydroelectric Power Plant Operation and Maintenance Manual for Generating Equipment Volume II (Vol. II). Perusahaan Listrik Negara.

Downloads

Published

2026-06-30

How to Cite

Rio Arman Saputra, Muhammad Safi’i, & Althesa Androva. (2026). Analisis Efektifitas Thermal pada Sistem Pendingin Udara Generator Melalui Modifikasi Laju Aliran 2 Fase Menjadi 4 Fase di Plta Saguling . Konstruksi: Publikasi Ilmu Teknik, Perencanaan Tata Ruang Dan Teknik Sipil, 4(3), 27–36. https://doi.org/10.61132/konstruksi.v4i3.1421

Similar Articles

1 2 3 > >> 

You may also start an advanced similarity search for this article.